bench grinder wire wheel

Best Wire Wheel For Bench Grinder : Top 7 Picks

It is not uncommon for us to keep items that are rusted and dirty. The majority of us end up keeping them instead of throwing them away, although we always thought we should. Why? Just because of memories. Leaving aside any nostalgia, do they actually look good? No! It is possible to preserve their beauty, even to make them look new. With wire wheels, you can ditch the rustic looks and embrace the elegance of the new.

Consider buying wire wheels for your bench grinder, as they provide excellent cleaning, polishing, and finishing functions. You can restore old rustic metal in a matter of minutes. And that’s not it; you can even cut with these wheels. Although for cutting, you better get the knotted variant. For the best polishing excellence, getting the crimped one will take you places.

For this reason, we’ve compiled 7 of the best wire wheel for bench grinder that will offer you maximum performance, enhanced convenience, and exceptional outputs. Keep reading to know them all.

Our Favorite Wire Wheel For Bench Grinder

 

Product Image
1st Runner Up
Mercer Industries 184020 Knot Wire Wheel, 8" x 5/8" x (1/2", 5/8"), For Bench/Pedestal Grinders
Winner
DEWALT Wire Wheel for Bench Grinder, Crimped Wire, 8-Inch (DW4906)
2nd Runner Up
Forney 72747 Wire Bench Wheel Brush, Fine Crimped with 1/2-Inch and 5/8-Inch Arbor, 6-Inch-by-.008-Inch
Product Title
Mercer Industries Knot Wire Wheel
DEWALT Wire Wheel for Bench Grinder
Forney Wire Bench Wheel Brush
Ratings
1st Runner Up
Product Image
Mercer Industries 184020 Knot Wire Wheel, 8" x 5/8" x (1/2", 5/8"), For Bench/Pedestal Grinders
Product Title
Mercer Industries Knot Wire Wheel
Ratings
Winner
Product Image
DEWALT Wire Wheel for Bench Grinder, Crimped Wire, 8-Inch (DW4906)
Product Title
DEWALT Wire Wheel for Bench Grinder
Ratings
2nd Runner Up
Product Image
Forney 72747 Wire Bench Wheel Brush, Fine Crimped with 1/2-Inch and 5/8-Inch Arbor, 6-Inch-by-.008-Inch
Product Title
Forney Wire Bench Wheel Brush
Ratings

Top 7 Best Wire Wheel For Bench Grinder

1. DEWALT DW4906 Wire Wheel for Bench Grinder

DEWALT Wire Wheel for Bench Grinder, Crimped Wire, 8-Inch (DW4906)

Remove those stubborn materials easily with the Dewalt Wire Wheel for Bench Grinder, made for perfection. This is a product that will ensure you the highest level of reliability. Besides, the design of this wire is specially crafted so that you can experience a higher level of standard, better than others. With a length of 8 inches, this wheel is compatible with arbors of 5/8 inch length. Because of its excellent features and performance, we just could not stop this from being the best wire wheel for bench grinder.

Features:

Safe and Consistent: This wire wheel has high specs. This helps to provide a consistent result all the time. Additionally, its wires made especially for cleaning, cutting, deburring, etc., will help you get the most of the works done with one singular wire wheel.

Moreover, this works perfectly with any arbor of 5/8 – 1/2 inches and can easily perform at the max rpm of 6000. Connect tightly with your grinder, and you will have the best possible performance. No worries about any detaching accidents as it offers safety at excellence.

Balance: Balance is important for rotational objects as they need to ensure every side is working properly. Also, balance makes the rotation smooth and well-functional. This wire wheel serves both with its excellent balance ratio. Each side of the wheel is evenly balanced, which will help you to have a smooth experience.

Material: If you notice the materials of this wire wheel, you will be impressed. The wires of this wheel are made from carbon metal which provides exceptional performance. You can apply this to any ferrous metal without hesitation. The wires are thoroughly inspected to align with your expectations so that no matter what happens, you will be content with the quality of the product.

Specification:

Application Ferrous Metal
Arbor 5/8 – 1/2 Inches
Size Medium
Length 8.38 Inches
Material Carbon Steel
Max RPM 4000
Weight 1.28 lbs.

Pros:

  • Well balanced
  • Its holding plate is very robust
  • Offers excellent reliability and safety
  • Performs very fast
  • Well-made

Cons:

  • Comparatively less durable

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2. DeWalt DW4907 8 Crimped Bench Wire Wheel

DEWALT Wire Wheel, 8-Inch, Crimped, 5/8-Inch Arbor, Wide Face, .014-Inch (DW4907)

A second alternative from DEWALT, the DW4907 8 Crimped Bench Wire Wheel, is the previous one. With a diameter of 8 inches, this spinning wire wheel will keep all those materials away. And if you want to shape something, no-hassle, this will get you covered. Additionally, you will experience the most flexibility with this wheel.

Features:

Crimped Wire: This wheel comes with crimped wire. Those familiar with these types of wire wheels know how convenient they are, especially for heavy materials. Heavy materials are the toughest objects to remove, which is quite easy for this wheel to pull out.

Just attach the wheel and start rolling. Extra materials will be removed from context without a few moments, and you will not have to exert too much effort for that. Less effort, high performance – this should be the motto of this wheel.

Internal Holding Plate: This comes with an internal plate that can help to hold it while turning. This will ensure you a secured fit to your bench grinder. It is important to tighten up the grinder’s screws hard enough to prevent accidents from happening. This wire wheel can support 5/8-Inch Arbor and has a wide face for convenience.

Flexible: The wires of this wheel are flexible. This means you will experience flexibility to a greater extend. These carbon-made wires will ensure that you have enough performance without damaging the product, no matter whether that is made from metal or with anything else. The wires are highly specified for maximum output while being very flexible.

Specifications:

Application Ferrous Metal
Arbor 5/8 – 1/2 Inches
Diameter 8 Inches
Length 8.75 Inches
Material Carbon Steel
Max RPM 4000
Weight 2.44 lbs.

Pros:

  • He has a good balance and heft
  • Made from quality materials
  • The solid inside helps for a more tight fit
  • Does not throw too much wire
  • Flexible wires don’t damage anything

Cons:

  • The Center hole could be wider
  • Some mentioned vibration issues

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3. Forney 72747 Wire Bench Wheel Brush

Forney 72747 Wire Bench Wheel Brush, Fine Crimped with 1/2-Inch and 5/8-Inch Arbor, 6-Inch-by-.008-Inch

Another great wire wheel for keeping your metal clean and smooth, the Forney 72747 Wire Bench Wheel Brush is an excellent option within a very friendly budget. While used for polishing, this tool can also cut ceramic, masonry, and plastic. And are you wondering about sanding? Good for you cause it can be used for sanding as well. Versatility at its finest, and thus this is one of the best wire wheels available at the moment.

Features:

Durability: First thing you will notice while holding this wire wheel is how well this is made. Forney used metal to construct all those wires, which will ensure you durable construction. These wires will stand against any item you throw at them, from rusty metals to soft plastic; this will perform great while holding great integrity.

Longevity: This will last long. Like really long. Its metal wires just don’t wear off easily, no matter how hard you go. If you’ve previously used softer wires, you will wonder how well you stand against all those hard elements. With this, you can be content thinking that frequent changes of wire wheels are not your consideration anymore.

Versatility: From cutting to sanding to grinding to polishing, this can serve all. This can perform great to grind or polish any aluminum or bodywork as well as fabrication. To summarize, you want anything for general tasks with additional benefits; this is the one for you.

Also, not just hard materials, this works great with softer ones. In this case, polishing or grinding may not be an ideal purpose, but cutting can be. Cut ceramics, plastic and other softer materials with ease with this wire wheel.

Specifications:

Application Metal, Aluminum, Ceramic, Plastic, etc.
Arbor 1/2-Inch & 5/8-Inch
Shape Circular
Wire Style Crimped
Diameter 6 Inches
Dimension 1 x 9 x 7 Inches
Material Metal
Max RPM 6000

Pros:

  • Very versatile
  • Wide and durable
  • It does not damage softer materials
  • Has a good balance resulting in smoother rotation
  • Great value for money

Cons:

  • Does not fit with a lot of grinders.

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4. Mercer Industries 183020 Crimped Wire Wheel

Mercer Industries 183020 Crimped Wire Wheel, 8' x 3/4' x 2' (1/2', 5/8'), For Bench/Pedestal Grinders

Experience the excellence of resistance against abrasion and wear with the Mercer Industries 183020 Crimped Wire Wheel. Not just that, this wheel is also very flexible, allowing you to have more versatility. Plus, this wire wheel will not damage your grinder due to its excellent weight balance and smooth operation. Getting the best result of consistent and uniform finish is your goal; getting this will not cause you dissatisfaction.

Features:

Flexible: Made from carbon steel, the wires are tough but flexible. With you, hard jobs can be completed easily without even damaging the object. The flexible wires also let you go hard on the surface, which will help you to remove all the hard materials that need to be cleaned. Additionally, its robust construction will offer you less vibration and a much smoother operation.

Balance: This wire wheel is expected to offer you the ultimate level of balance. Due to its balance, you will experience a much clean rotation which will help you to work much better with this wire wheel. Also, with the robust center plate and perfect balance, you won’t experience any wobbling while using the wheel. This will help you to have better and precise control of your grinder.

Abrasion & Wear Resistance: As the wires are made from carbon steel, they have excellent abrasion resistance. With 0.014 carbon available in the elements, be content with the durability of the wires. This is no other typical wire wheel that will wear off very easily. Rather will last and serve long enough, ensuring much greater longevity.

Specification:

Application Metal, Aluminum, Ceramic, Plastic, etc.
Arbor 1/2-Inch & 5/8-Inch
Shape Circular
Wire Style Crimped
Diameter 8 Inches
Dimension 8 x 3/4x 2 Inches
Material Carbon Steel
Weight 1.95 lbs.

Pros:

  • Well-made wheel
  • Installation is easy
  • Wires are abrasion and wear-resistant
  • Has good balance and ergonomics
  • Flexible wire does not damage objects during usage

Cons:

  • Wires spread out very easily.

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5. Lincoln Electric KH321 Crimped Wire Wheel Brush

Lincoln Electric KH321 Crimped Wire Wheel Brush, 6000 rpm, 6' Diameter x 1' Face Width, 5/8' x 1/2' Arbor (Pack of 1)

Specially made for brushing elements off the objects, the Lincoln Electric KH321 Crimped Wire Wheel Brush is a great wire wheel. This can offer a wide variety of activities such as cleaning and finishing. Even if you want to blend, this can do that as well. With a width of 1 inch, this wire wheel can offer you excellent performance with great reliability.

Features:

Build-Material: The durability of a product highly depends on the quality of the materials. Lincoln Electric had not compromised at all when it came to constructing the KH321 Crimped Wire Wheel brush. The wires of this wheel are made from high carbon tempered wires, which offer excellent durability.

Besides, these wires perform exceptionally well. This allows you to turn rusty old metal into a shiny new material in a matter of minutes.

Versatile: This wire wheel can be used for different purposes. If cleaning is your sole purpose, this is the best possible choice you have in the market. However, it also can serve for deburring, blending, and polishing any product. You can be sure that the finish this will bring will turn your object into a newer one.

Crimped Wire: The wires of this wheel are crimped, not knotted. This makes this a good choice to work with comparatively softer products. Be sure that this will not damage your object while polishing or cleaning, letting you have relief from any tension. With the complete content in your mind, you can work on your project with this, giving you the ultimate performance.

Specifications:

Application Metal, Aluminum, Ceramic, Plastic, etc.
Arbor 1/2-Inch & 5/8-Inch
Shape Circular
Wire Style Crimped
Diameter 6 Inches
Face Width 1 Inch
Material Carbon
Weight 1.35 lbs.

Pros:

  • The construction is decent
  • It does not contain any type of loose bristles
  • It has a wider width
  • Has a long operating life
  • Can clean up very fast

Cons:

  • Its 1-inch width can be too wide for some bench grinders.

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6. Mercer Industries 184020 Knot Wire Wheel

Mercer Industries 184020 Knot Wire Wheel, 8' x 5/8' x (1/2', 5/8'), For Bench/Pedestal Grinders

The first knotted wire wheel on our list, the Mercer Industries 184020 Knot Wire Wheel, is a remarkable product. This is one of those wheels that can be used at an rpm of up to 8500, much highest than most other wire wheels on our list. Besides, its wires are made from quality materials which will ensure your performance and durability.

Features:

Knotted Wires: If cutting is your priority, knotted wires are the way to go. The carbon wires are braided into a knot for the highest integrity and strength. Thus you can cut objects quite easily. Also, as they are very hard, be sure that bending is not occurring here, which will give you a higher operational life. No matter how rough you go, this braided wire wheel will last.

Moreover, while cutting materials, vibration is a common problem with a lot of wire wheels. You won’t experience much vibration with this one here. The wires won’t wear off and vibrate, which will save the wires from fatigue.

Solid Ring Construction: This wire wheel comes with an excellent ring plate. This ring plate will offer you an excellent fit for your bench grinder. You will experience much less vibration as well as wobbling during operation. Also, control will be excellent while you are in charge.

Abrasion & Wear Resistant: Products of Mercer Industries are well known for their resistance against abrasion. This is no exception. You will experience top-class resistance with this wire wheel. Additionally, this won’t wear off too easily. Hence it will give you enhanced longevity. Its 0.014 carbon steel wires will last long.

Specifications:

Arbor 1/2-Inch & 5/8-Inch
Shape Circular
Wire Style Knotted
Diameter 8 Inches
Dimension 12.25 x 9.5 x 1.5 Inches
Material Carbon Steel
Max RPM 8,500
Weight 2.05 lbs.

Pros:

  • Ideal for aggressive cutting
  • Has a long operational life
  • Comparatively much lesser vibration
  • Decent hub size; ideal for most of the bench grinders
  • Very well construction

Cons:

  • Comparatively too large

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7. Weiler 02325 6″ Wolverine Medium Face Bench Grinder Wheel

Weiler 02325 6' Wolverine Medium Face Bench Grinder Wheel.014' Crimped Steel Wire Fill, 5/8'-1/2' Arbor Hole, Made in The USA

Looking for a cost-effective solution? The Weiler 02325 6″ Wolverine Medium Face Bench Grinder Wheel. This will provide you an enhanced brushing experience while keeping the action as well as the cost low. Besides, it comes with a wider face. This will ensure that more of the areas are covered with fewer loose actions. Convenience, right? It may come last in our list of best wire wheels for bench grinders; some of its features are too undeniable to ignore.

Features:

Convenience: While using this wire wheel, you will feel how convenient this is. Its medium face makes polishing and cleaning much easy. Although they don’t cover as much area as a wider one, they control it better here. You can precisely allocate where you are supposed to grind with this wire wheel.

Besides, its 5/8 – 1/2 inches arbor hole diameter makes it very easy to use with most grinders. Just buy it and start using it and leave all the worries of incompatibility far away.

Solid Center Plate: There is a solid and robust plate in the middle. This will help you to attach to any of the grinders very securely. Many other wire wheels have a problem with wobbliness which causes loss of control. This is not happening here. The center plate will ensure a tight fit.

Flexibility: The wires of this wheel are crimped, thus very flexible. Cleaning, deburring, polishing, and finishing – these can be done with very high output. However, the cutting may not be ideal here. The wires are made with steel so that they won’t damage your object. You can use this wheel at a max rpm of 6000.

Specifications:

Arbor 1/2-Inch & 5/8-Inch
Shape Circular
Wire Style Crimped
Diameter 6 Inches
Dimension 12.25 x 9.5 x 1.5 Inches
Face Plate Thickness 0.5 Inch
Material Steel
Max RPM 6000
Weight 2.05 lbs.

Pros:

  • Smooth operation
  • Well-constructed
  • Wires don’t come off very easily
  • Safe to use
  • It does not vibrate much

Cons:

  • Balance is not good.

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Best Wire Wheel For Bench Grinder: Buying Guide

best wire wheel for bench grinder

Wire wheels are some of the most important parts that you need to consider. There are quite a lot of options available now. However, not all of them will serve you the same performance; rather, the quality varies significantly. So, it’s always better to keep some of the consideration factors in your mind while buying one.  Below, such considerations are discussed.

Type of Wire

Most of the wire wheels come in two styles: Crimped & Knotted. Both have their own distinctive features and functionalities. If you are looking for something to help you clean, polish, and deburr, choosing the crimped wire wheel will be the best decision. Crimped wires are soft, flexible, and won’t damage your object.

However, if your main purpose is to cut materials such as steel and aluminum, you better go for the knotted wire wheel. This wheel will give you a strong wire which won’t wear very easily. Knotted wires are hard and can be best for cutting.

Durability

Make sure whichever wheel you are choosing is durable. Wire wheels are mostly used in rugged conditions and for rugged use as well. Buying something that won’t serve a month is not what you want, right? So make sure the build is great as well as made from quality materials.

Convenience

You need to ensure that the product is very convenient to use. Check what the diameter of the arbor hole is and what is the width of the wire face. Most of the wire wheels have an arbor hole of 5/8 inches with attachments that can also incorporate a 1/2 inch hole. Additionally, the face width of your wire wheel should be between 0.5-1 inch.

Center Plate: Center plates are the ones that will keep your wire wheel attached to your bench grinder. Buying a wire wheel is solid center plates are highly recommended as they will offer you the best performance. The wheel will not wobble, and you will have better control. Also, it will save you from an accidental detachment of the wheel, which can be fatal.

How to Clean Wire Wheels?

Wire wheel can collect a lot of rust, metal, carbon, debris, and dirt after a couple of usages. So to have optimal performance, it is always better to clean them. Also, cleaning them will cause less heat to generate, which increases the longevity of the wheel. If you’re wondering how you can clean your wire wheel, we got you covered. Follow the steps mentioned below to clean your wheel.

  • Step 1: Take the wheel out of the motor.

At first, you have to take off. If you don’t know how to do that, check “How to Install Wire Wheel on Bench Grinder” below and follow the steps from the back.

  • Step 2: Mix TSP with water.

Take a bucket and pour the same amount of water and power inside the bucket, and mix. You will have a liquid solution which you will use to clean the wire wheel. However, TSP may burn your skin, so you must use protective gloves and goggles while doing these procedures.

  • Step 3: Put the wheel inside the solution.

Put the wheel inside the bucket when you have your TSP solution. You don’t need to do any rubbing and washing. Just leave it there.

  • Step 4: Leave it overnight

The TSP solution will need time to do its magic. So leaving the wire wheel inside the solution overnight will help the wire soak all the solution particles. Also, a few of the external particles will be dissolved in the mixture.

  • Step 5: Rinse the wire wheel.

After letting the wheel inside the solution overnight, take it out and rinse. Make sure you have rinsed off everything out of the wheel. This way, the wheel willed be cleaned as most of the external particles will be dissolved in the solution.

How to Install Wire Wheel on Bench Grinder?

best wire wheel for bench grinder

With few easy steps, you can install a wire wheel on a bench grinder. Check below for the steps.

  • Step 1: Unscrew the side cover.

Your bench grinder has a side cover attached, which will help you remain safe during the operation. That plate is screwed to the grinder. Unscrew the screws and remove the plate.

  • Step 2: Unscrew the center-holding nut.

There is a center nut that will keep the wire wheel in place. You need to remove that to install the wire wheel on the bench grinder. You can hold the nut with a spanner of either side and rotate both sides to unscrew.

  • Step 3: Take off any pre-installed wheel.

If you have any wheels (aluminum or wire) installed, take that off. If you don’t have any wheel installed, proceed to the next step.

  • Step 4: Fit the cap

Wire wheels come with several caps that you can use to fit the wheel to your bench grinder. Find the perfect fit and install that to the wheel.

  • Step 5: Install the wheel

After putting the cap in, all you need is to install the wheel to the grinder.

  • Step 6: Screw the nut

To install, place supporting guards along with the wire wheel and screw back the nut to bolt it down. Make sure the screw is turned tight enough, or else casualties may occur. The loose screw may cause the wheel to be unbalanced and hard to work with.

  • Step 7: Trim the wheel

Wire wheels sometimes have uneven wires. So to even out, keep turning the wheel to find out the longer ones and cut them to the normal size.

  • Step 8: Screwback the side cover

Put back the side cover and screw it back. This side cover will keep you safe from any casualties.

  • Step 8: Start using the wheel!

After doing all these, you can now use your wheel for the best performance. However, be cautious as wire wheels are very dangerous.

FAQ

Can you put a wire wheel on a bench grinder?

Yes, of course, you can. The wire wheel works excellently on a bench grinder. If you want to clean, polish, or finish your materials, you can easily buy a wire wheel and use it with your bench grinder. No additional machinery is needed to perform that task. However, make sure your bench grinder has the right diameter and the length of the wire wheel.

Does a bench grinder need to be bolted down?

Yes, it is always better to bolt down a bench grinder. Bench grinders are very heavy machines, and while using them, they make vibrations at a huge scale. If your bench grinder is not bolted down, it may lose balance and cause a fatal accident. You will also have better control over the grinder if it is bolted down since it will not move.

How do you wire a grinder wheel?

To install your wire wheel to your grinder, you have to take off the side cover and unscrew the center bolt. After that, you have to take off your preinstalled wheel and install your wire wheel there. You will have adjustment caps with your wheel, which you can adjust the wire according to your arbor. Then screw back the bolts as well as the cover to use your wire wheel properly.

What is the best bench grinder for the money?

There are a lot of bench grinders that are now available in the market. However, if you’re looking for a bang for your buck, the delta table grinder will be the best for you. This 6-inch bench grinder comes at half of the price of the other bench grinders and can offer excellent performance. Also, it is lightweight, only at 16 lbs., and is equipped with a 2.1-Amp motor. It also has an RPM of 3450.

How do you attach a wire wheel to an angle grinder?

Firstly, you need to take the power cord of the power. Now take it to an area where an abundance of light is available for better visibility. Lock the grinder wheel and remove the locking nut. Now what you need to do is to lift the disk of the spindle and grease the threads. Put the wire wheel in on the drive and re-screw the nut. Connect to the power and start using the angle grinder.

Conclusion

Wire wheels are some of the most useful tools for your ultimate grinding needs. These wheels come in several types, and each of them has its features and functionalities. If you’re looking for something flexible, go for the crimped wire ones. If cutting is your priority, knotted ones are the best. Whichever one you choose, you will be in love with their performance.

In our list of best wire wheel for bench grinder, we talked about some of the best ones you can currently find in the market. Having read our article, we hope you are now better equipped to make the best possible purchase decision regarding wire wheels. Best of luck with your new journey with wire wheels.